Senior consultant · Pharmaceutical process automation · 25+ years experience

Klaus Jensen

Independent senior automation specialist for pharmaceutical and biotech production. Klaus helps project teams design, implement and validate robust automation solutions for complex batch and process facilities — from early design decisions to production support.

25+Years experience
3Major platforms
APIBiotech & pharma
⌖ Copenhagen area ✉ kj@kjengineering.dk
Klaus Jensen

Klaus Jensen

Senior pharmaceutical automation specialist with 25+ years of experience in biotech and API production.

ExpertiseAutomation Design
ExpertiseS88 Batch
ExpertiseABB SattLine / 800xA
ExpertiseEmerson DeltaV

Career highlights

Built for complex regulated production

Experience from major pharmaceutical and biotech production environments in regulated industries. Strong experience across ABB SattLine, Emerson DeltaV and ABB 800xA platforms.

Representative Experience

  • Automation design for regulated biotech and pharmaceutical facilities
  • Greenfield implementation and brownfield modernization projects
  • Batch production, utilities and facility-related systems
  • Commissioning, troubleshooting and production support

Core Competencies

  • S88 batch architecture & automation design
  • ABB SattLine (20+ years)
  • Emerson DeltaV (9+ years)
  • ABB 800xA (3 years experience)
  • Validation: MIT, IQ, OQ, PQ/PV

Services

Specialized automation support for process industries

Trusted by leading pharmaceutical and biotech companies for complex automation projects. Combining deep process understanding with hands-on implementation experience across the full project lifecycle.

01

Batch & process automation

25+ years of experience delivering automation solutions for pharmaceutical and biotech batch production.

02

Project lifecycle support

Experience from design, programming and commissioning to validation and production support.

03

Control systems expertise

Experience with ABB SattLine, Emerson DeltaV and ABB 800xA, including 20+ years with SattLine and 3 years with 800xA.

04

Pharma & biotech process knowledge

Deep understanding of upstream and downstream processes used in modern pharmaceutical production.

Selected experience

Trusted by leading pharmaceutical companies

Global pharmaceutical companies Biotech production API manufacturing Regulated environments International projects
A

25+ Years Pharmaceutical Experience

More than 25 years delivering automation for pharmaceutical and biotech production, from greenfield facilities to complex brownfield revamps.

B

Design → Commissioning → Validation

Hands-on experience across the full lifecycle: automation design, programming, FAT/SAT, commissioning, MIT, IQ, OQ, PQ/PV and production support.

C

Deep Process Understanding

Strong process knowledge within fermentation, bioreactors, centrifugation, CIP, utilities, raw material preparation, single-use systems, upstream and downstream processing.

Approach

Structured thinking before coding

Good automation starts before the first line of code. I help define the unit model, operating modes, handshakes, sequence states and equipment responsibilities so the implementation becomes simpler and more robust.

  • 25+ years in pharmaceutical and biotech automation
  • Extensive upstream and downstream process knowledge
  • Strong batch automation and S88 mindset
  • Hands-on experience from design to commissioning and validation
  • Bridges process engineering, automation and production

Typical projects

Where I can help

Greenfield pharmaceutical production facilities
Fast-track revamp and brownfield projects
Batch production and process automation
Commissioning and validation support
Production support and troubleshooting
ABB SattLine 20+ years, Emerson DeltaV 9+ years and ABB 800xA 3 years

Contact

Available for selected pharmaceutical and biotech automation projects

Let’s discuss how your project can be structured, documented and implemented with fewer special cases and a clearer automation architecture.

Professional profile

Education & credentials

BSc Mechanical Engineering (1998)
25+ years in pharmaceutical automation
Lead engineer on large API & biotech projects
Internal instructor in ABB SattLine and Emerson DeltaV

Career journey

Project timeline

Recent years

Biotech & Pharmaceutical Manufacturing

Automation specialist for regulated production environments including biotech, API and pharmaceutical facilities.

Major programs

Greenfield & Brownfield Projects

Worked across both new facility implementations and upgrades in existing production environments.

Core focus

Batch & Process Automation

Experience with S88, process sequences, validation, commissioning and production support.

Technical specialization

Control Platforms

Experience with ABB SattLine, Emerson DeltaV and ABB 800xA, including 20+ years with SattLine and 3 years with 800xA.

Case studies

NDA-friendly case examples

Short, NDA-friendly examples showing the type of assignments Klaus typically supports in pharmaceutical and biotech automation projects.

Design, implementation and start-up

Large scale batch production

Supported large regulated production programs involving automation design, implementation, commissioning and production readiness.

Process automation and troubleshooting

Biotech process optimization

Worked with optimization and troubleshooting of production processes including recovery, filtration and batch-related systems.

Automation modernization

Facility upgrades

Supported upgrades in regulated manufacturing facilities including process equipment, utility systems and operational improvements.

Contact details

Let’s discuss your project

Available for selected assignments where strong process understanding, S88 structure and hands-on automation implementation are required.

Company: KJ engineering, Denmark
Role: Owner and Automation Consultant
Location: Copenhagen area, Denmark
Languages: Danish and English
Contact Klaus